For laser cutting equipment, Kemei Automation Technology has developed targeted solutions centered around its high-performance dust-free drag chain, taking into account factors such as high-speed equipment movement and multiple pipelines. These solutions encompass core compatibility, standardized installation, customized services, and after-sales support, as detailed below:
1. Precise compatibility between core drag chains and accessories: The dust-free drag chain with ePTFE sheath is paired with high-flexibility cables insulated with XLPE and ETFE, which are compatible with various types of cables required by laser cutting equipment, such as I/O, Encoder, Ethernet, etc. It is also compatible with pipelines such as air hoses, avoiding entanglement and interference of pipelines during equipment operation. The drag chain can achieve a maximum operating speed of 2m/s and an acceleration of 3G - 4G, with a maximum travel distance of up to 5000mm. The cable has a bending life of over 10 million cycles, matching the high-frequency reciprocating motion requirements of laser cutting equipment. It is also certified by IPA, ensuring minimal particle generation during operation and meeting the environmental requirements of the equipment. At the same time, the separation design can organize different pipelines, further ensuring stable equipment operation.
2. Standardized installation and control of details: During installation, strictly follow the specifications, install the fixed end of the drag chain at the middle position of the total travel of the moving slide rail near the drive side of the electric control box on the equipment, and install the moving end near the motor side of the moving component. After installation, manually test the slide rail to simulate movement in both directions to ensure that the safety value K of the drag chain meets the design standards. For the contact area between the POD sheath of the drag chain and the sheet metal of the laser cutting equipment, apply a special wear-resistant film to reduce the wear of the sheath during high-speed operation of the equipment, which not only extends the life of the drag chain but also avoids impurities generated by friction affecting the cutting accuracy of the equipment.
3. Customized solutions to accommodate diverse needs: Our professional team will tailor a drag chain solution based on the travel parameters, number of pipelines, and diameters of the laser cutting equipment. For instance, we can match the POD structure ranging from 1 to 8 Pods according to specific requirements, as well as various specifications of regular or specialized drag chains and fixed clamps, accommodating wire tubes from 3mm to 10mm. Leveraging our rigorous quality control and R&D capabilities, we ensure the adaptability of customized products and offer expedited delivery within 3 business days, meeting the urgent supporting needs of laser cutting equipment production lines.